Diamond PCD / PCBN Tools

Varun Udyog manufactures a wide variety of Polycrystalline Cubic Boron Nitride (PCBN) tipped equipment, Inserts, Reamers, etc., for machining ferrous materials.

We intend for our Polycrystalline Cubic Boron Nitride (PCBN) to provide noticeably increased device life, consistent surface finish, and dimensional control. As a direct result, total element value can be drastically lowered, while gains in productivity and cost savings across the board in production can be realized with greater efficiency.

Advantages of using Varun Udyog PCD/PCBN Tools :

Significantly faster-cutting speed and feed costs than traditional reducing equipment.
Higher material removal costs, advanced cycle times, imparting more components per shift.
Highly improved workpiece quality, excellent dimensional control, consistent surface finishes, and decreased scrap

Relapping:

Varun Udyog helps customers to extend PCD / PCBN tool’s life by relapping and resharpening of the tools.

Download Catalogue

Ferrous Metals	Recommended Machining Data For PCBN Tools
Recommended Materials	Speed (SFM)	Feed Rate (IPR)	Depth Of Cut (INCH)
Pearlitic Gray Cast Iron	600 – 1500	0.15 – 0.60	0.10 – 2.50
Tool Steels	60 – 90	0.10 – 0.20	0.10 – 0.50
Hard Facing Alloys	100 – 300	0.10 – 0.25	0.10 – 1.50
Finishing of Superalloys	150 – 250	0.10 – 0.30	0.10 – 0.40
Hard Cast Iron ( >45 HRc )	40 – 100	0.10 – 0.60	0.10 – 2.50
Hardened Steel ( >45 HRc )	65 – 120	0.10 – 0.50	0.50 – 2.50
Tool & Die Steels	90 – 110	0.10 – 0.20	0.10 – 0.50
Hardened Steel Milling	200 – 400	0.10 – 0.20	0.10 – 1.00